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The manufacturing industry is constantly evolving, with new technologies and processes being developed to improve efficiency and productivity. However, integrating new equipment into existing manufacturing systems can be a challenge, particularly when it comes to ensuring that the new equipment works seamlessly with the existing equipment. Here are some tips for overcoming equipment integration issues […]

In industrial automation, Programmable Logic Controllers (PLCs) and Programmable Automation Controllers (PACs) are both popular choices for controlling and monitoring manufacturing processes. While both types of controllers are designed to perform similar functions, there are some key differences between the two that should be considered when deciding which one to use for a particular application. […]

Data from industrial operations is commonly obtained through devices such as switches, sensors, and input/output modules. This data can also be obtained through higher level devices such as remote terminal units (RTUs) and controllers. The data makes its way to a SCADA (supervisory control and data acquisition) system, whose primary function is data acquisition and […]

RL Consulting Inc. is an electrical control systems integrator based in Muscle Shoals, Alabama but serving the United States. Founded in 2003, we have almost 20 years of experience providing customers quality solutions in a variety of control systems. We work with various different industries including Pulp and Paper, Steel, Textiles, Automotive, Manufacturing and more. […]

Industrial automation would not be possible without control system integration. Factories, manufacturing plants, and many more depend on control system integration to operate daily. There are five critical factors involved in industrial control system integration, read more below.  Software Infrastructure Software infrastructure is important for system integration because modern automation systems need configuration, monitoring, AND […]

With the rise of automation, PLC controllers have become more popular than ever. PLCs are a good choice for a variety of reasons. A PLC controller is a programmable logic controller, which is a type of industrial automation device. PLCs are used in a wide variety of industries, from manufacturing to utilities. PLCs are programmable, […]

When building an automation system, it is important to choose the right system integrator to get the job done right. The right integrator can help you streamline your workflow, integrate your automation system with your company’s other systems, and take the guesswork out of the equation. Automation systems are an essential component of any modern […]

Control automation integrators are specialists in the field of automation. They work with  manufacturers and contractors to integrate control automation solutions into their operations. In  this post, we’ll cover what control automation integrators do and how they do it.   What does a control automation integrator do?   A variety of industries use control automation integrators, and […]

The first PLC’s were built in 1968 by Japan’s TOSHIBA corporation under commission from I.B.M. The PLC was then known as I/O Automation System or popularly known in Japan as the Q-series, mostly because of its letter designation in I.B.M. ‘s product naming convention. Programming these early PLC’s were only made available through systems manufactured […]

PLCs (Programmable Logic Controllers) are very small industrial computers. They have modular components that are specifically designed to take customized control processes and automate them. Industrial plants and factories are where PLC programming is most commonly needed to control different motors, pumps, valves, breakers and more.  Let’s take a deeper look into Programmable Logic Controllers […]